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Carlos's Shadow Scout WIP


Force Crush

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Ok, back again after another long time. I've secured some portions of the helmet but I'm having trouble trying to align properly the aides of the helmet. Please help!

https://www.flickr.c...5232@N04/vJKthB

https://www.flickr.c...5232@N04/x0k709

https://www.flickr.c...5232@N04/y5Dp1U

https://www.flickr.c...5232@N04/mPf2F8

 

looks like the visor is too much under tension ...try to solve it gently with the hot air blower ...the helmet maker lone wolf is making a cut at the chin area to release the tension on the visor part.

 

This is a link to the assembly of a Lone Wolf helmet from a good buddy of mine, unfortunately it is in german. but may be it helps. especially page 5 and page 13/14 ar about the chin and the neccessary adjustment so the visor will sit proparly.

 

https://lookaside.fb...Puy7rxSZurDWzpC

 

let me see what I can translate for you

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this is the translation from page 5

Now comes the difficult part ... the visor and the mask

,

The mask must be heated at the bottom of the chin area, otherwise the jaws do not match the dome at the bottom ... because the mask is deeply drawn, the mask is too wide at the bottom of the jaws.

Do not worry ... slowly and carefully warm up with the hot air dryer and put down on the cheeks together

to press. After the desired result with cold water 'quench' ... thus the plastic can not

More in its previous form and remains in the position in which we want to have it.

 

 

page 6

Then you have to adjust the visor to the mask.

Fix the visor parts to the mask with clips and allow them to overlap at the top, and after approx

Mark the accuracy of the fit with a pen.

On the sides the line on the mask must be drawn so that it forms a line with the visor

 

As soon as the desired result is obtained, the sight pieces are trimmed and, after approaching the optimum pass accuracy, glued with one (here I used gaffer tape) the adhesive tape roughly to fit the visor with the mask to the cathedral

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page 13

We remember

... at the mask we had to mold the chin area at the beginning, so that the

Cheeks will fit with your dome. Since the chin area is deformed by our

we do not get a reasonable conclusion or a straight surface, we must

rework. I did this with fiberglass. I have cut a glass fiber mat,

Glued in place and hardened after curing and the deformed, superfluous primary material on the

Chin area of ​​the mask removed ... also this can be done best with the Dremel ... and to good

Finally plan the surface using a circular grinder (or a grinding block). After that the

Chin area spatted and sanded. This creates a new chin area and you can see from the

Deformation nothing more

 

 

Page 14

Then it looks like this

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  • 3 months later...
  • 1 month later...
  • 1 month later...

Helmet is almost done. There are some little details to cover but I think it's coming along fine. Foam was installed inside with no fans installed yet. I hope to install them layer.

https://www.flickr.com/gp/153265232@N04/49Mn4A

https://www.flickr.com/gp/153265232@N04/Vn0V05

https://www.flickr.com/gp/153265232@N04/6D5r44

https://www.flickr.com/gp/153265232@N04/PSj7Qg

https://www.flickr.com/gp/153265232@N04/49Mn4A

https://www.flickr.com/gp/153265232@N04/2VS2A8

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  • 2 weeks later...

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