Finished up the bucket tonight. I installed a hard hat liner to get a good fit. I originally tried to use helmet padding like my TK bucket but it made the bucket sit too low. I used a cheap $7 hard hat from HD and cut the tabs out with a dremmel. I affixed it to the inside of the bucket with Velcro so I could reposition if necessary.
I had to do some touch up painting to the outside, paint the screw caps, and fill in some spots on the inside. After that, I applied three coats of matte clear to the outside of the bucket to hopefully protect the paint for a bit.
I affixed the chin strap by attaching a snap to one side and used a snap plate to connect it to the inside of the helmet so I could undo the strap if needed. The other side of the strap is attached with a screw, washer, and nut. The screw caps were glued to the outside and the rubber seal was glued every few inches so it wouldn’t go anywhere. I’m calling this done.
Just need to suit up and take approval photos now. I’ll keep you posted.
Jef, TK/ST66667