Got to take the death trooper out for a zoo troop and see how it did. Lots of fun, and lots of things to fix.
First off, the cooling vest suggestion was a life saver in tandem with some big ol’ fans in my bucket. I was actually reasonably comfortable for the troop.
The first big issue though, was my ability to walk. As you can see in this picture, my leg armor is touching, no good there. That is getting further trimmed.
Second, my helmet pressed on my nose which was not immediately obvious to me that it would be an issue, until of course I was light headed and out of breath. I have modified my padding so it sits higher, and furthermore does not rest on my nose at all.
Still waiting for official approval from GMLs but I have plenty I can work on in the meantime time. Thanks all for the help so far!