There's nothing wrong with eliminating the seams, if you choose to. But, the original on-screen scouts in ROTJ had the tank seam so we do not remove them.
As Toddo mentions, the AFX is the way to go for the lens. It just works and looks so much better. Also, for the decals, I'd use the flat black tube stripes and ditch the rest.
AFX link: http://www.amazon.com/gp/product/B001ACP3QI/ref=sr_1_fkmr1_1/186-3837756-1869050?ie=UTF8&qid=1304989656&sr=8-1-fkmr1
BSN does have great information on building a scout costume. A few of us belong to both detachments, so if you need anything, just post on up.
Here's a link to my WIP thread:
http://forum.specops501st.com/index.php?/topic/2137-shadow-scout-wip/page__fromsearch__1
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